Shutdown turnaround outage software benefits sto allows the asset owner to remain in control and fully uptospeed with their timecritical events. Plant turnaround management programmed plant shutdown this course provides the tools and knowledge to optimize the performance of maintenance personnel who handle the programmed plant shutdowns turnaround by means of the application of principles, concepts, techniques and methods based on effective, efficient and safe management of programmed plant shutdowns. Managing a plant maintenance turnaround teamwork group. Shutdown turnaround outage maintenance software ultimate benefits. Emeralds turnaround progressing system taps increases your accuracy and cuts your shift statusing time by 75%.
Phases and actions in the turnaround process by john m. Apr, 2020 ezofficeinventory is the leading nonintrusive asset tracking, maintenance management, and inventory management software. The importance of turnarounds in a plants operations. If you want to see the checkered flag, you need to get your pit stop strategy right. This 3 pdh online course is applicable to engineers who are not currently experts in managing plant turnarounds or outages. Specific to the process industry, especially oil and gas, petrochemical and power plants, this reference simplifies the. Industrial plants have to undergo a scheduled process outage for the major maintenance work that is referred to as plant shutdown and the management of such plant shutdown is known as the plant turnaround. Macro vision of the functions macro in the plant shutdown planning. Turnaround project planning primer turnaround organization. Sep 17, 2015 engineering schools rarely mention, even once, maintenance requirements. Within this document, turnaround is also intended to reference the entire span from pre turnaround preparations to shutdown to execution to startup. Sto allows you to both plan and execute your timecritical event.
Plant turnaround management programmed plant shutdown. Also, it gives you the chance to use what you know to improve the plant. The newlyassigned turnaround manager has a number of challenges to confront. An integrated digital solution for more efficient plant turnarounds cleopatra enterprise ta management software. Plant turnaround software solution released in malaysia. This means less downtime, a quicker return to production and a quicker return on investment. Theres no greater expense than a minor problem becoming a plant startup delay because of bad planning.
The software uses risk as a key driver in planning major turnarounds, in addition to resources, materials, contractors, availability and costs. Our detailed approach can significantly reduce the schedule for downtime projects and the associated costs, while enhancing safety. Oct 25, 2016 kevin duffyvice president of operational excellence for kepnertregoe kt offers an indepth look at outage management in his contribution to reliable plant. A software specialist for plant turnarounds australian. Transform your sto processes through effective scope management, ensuring that all of your sto events. With the growing complexities of todays plant turnaround projects, a new class of software tool is needed comprehensive turnaround planning and execution management system.
Oracle primavera shutdownturnaroundoutage sto solution. With good turnaround organization and management, a plant shutdown can be turned into a competitive weapon. This software improves turnaround management chemical. Asset manager improving shutdown management plant services. See instantly how well a maintenance job is being prepared and how well the planning is progressing. Turnkey turnaround services project management, planning, estimating and scheduling specialty welding. Monitoring plant shutdown and turnaround performance needs a mix of lagging and leading measures and indicators. Turnaround management for the oil, gas, and process. The planned shutdown of a chemical plant, refinery or power generation. Maxavera provides plugandplay integration between any erp, eam, cmms, or ehs system. Programmed plant shutdown management maintenance turnaround management types of plant shutdown. Difference in plant turnaround, maintenance shutdown.
Collard there is plenty of trouble in todays economy. Engineering schools rarely mention, even once, maintenance requirements. The leading organization for creating global connectivity between turnaround, restructuring, and corporate health professionals. Promaint is the bestinclass enterprise assets management software which helps you to keep your assets alive by managing, tracking system, scheduling services and keeping you well informed in advance about the status of your assets. You can provide your stakeholders with accurate progress and costs every day, mpower is fully scalable and will deliver better project performance for shutdowns and turnarounds. It allows you to better grasp how equipment is put together and what common problems in your facility look like. This 1 to 3 day workshop comprises a full assessment of how digital turnaround will bene. Asset management and predictive analytics softwarecan be utilized to automatically collect the data and turn it into useful information. Turnaround is a planned shutdown of any plant where a large number of activities, in terms of various of discipline have to be executed in a specified predefined duration. The goal of turnaround planning is to ensure that plant and refinery inspections are completed as safely and efficiently as possible, and that any necessary inspections are prioritized and performed with regard to historical equipment data and known damage mechanisms. Standard shutdown management kpis tend to be historic measures of turnaround goal achievement, but it is also necessary to have predictive indicators of shutdown planning performance. Software for shutdown turnaround and outage i cleopatra enterprise.
This is usually intended to add 3 to 5 years to the plant machinery smooth operations, free of any major maintenance issue. In addition to plant turnaround management, discover our range of upgrade opportunitiesfrom control systems to performance enhancements to ges opflex solutions for your gas turbine, generator, steam turbine, and hrsg, which help tackle a variety of operating issues for increased reliability and flexibility. Shutdown turnaround outage software helps you estimate, produce work packs, control progress, and manage your asset on plan. Software for shutdown turnaround and outage i cleopatra. Frustrated with sap, maximo and primavera managing your shutdowns. Managing plant turnarounds and outages professional. Plant shutdown, turnaround, and outage management course overview planned outages are required for plants or distribution facilities to carry out their scheduled preventative, regulatory, or engineering work. Turnaround ta has certain unique features in comparison to project management. Practical shutdown and turnaround management for engineers. Our experience with turnarounds allows us to create software that focuses on an integration of scoping, work preparation, scheduling, safeguarding, safety, work permits, shutdown and startup, execution and quality. Our intuitive interface means youll be up and running in minutes, using features made specifically for all your asset management needs.
For mammoet customers, this approach has become the preferred standard for shutdown management. See how oracle primavera shutdownturnaroundoutage sto solution brings predictability to the project. Digital systems, experienced and dedicated professionals and turnaround cost database make your planned shutdowns, turnarounds, and outages sto more predictable, efficient and costeffective. We add bestofbreed solutions based on operations research, fuzzy logic and other optimization technology to your existing it systems. Hse integrateds plant shutdown and turnaround services reduce cost, plant downtime, and hse risk. Scheduled shutdowns, outages, and turnarounds are a big deal. A turnaround is a scheduled period of nonproduction within the plant. Shutdowns and turnarounds in the oil and gas industry. Shutdown and turnaround cost management software, mpower makes managing shutdown and turnaround activities easy. Managing such a shutdown is referred to as a plant turnaround. Shift reports are delivered on time, allowing management to make informed decisions based on timely insight into the current health of the tso. Schedule a digital turnaround business value assessment workshop dassault systemes turnaround consultants typically having 20 or more years of plant turnaround experience speak the same language. Software improving shutdown management david berger, p.
Major players within the oil and gas industry know the importance of significant levels of planning in executing oil and gas maintenance work like a oil refinery turnaround and plant turnaround. Atc professional project management software interplan systems. Few industries have been spared the agony of hardship. What is sometimes missing is the asset management software to capture this data over time to establish performance trends and identify equipment for the turnaround list. Digital turnaround also includes tools to improve riskbased lean scope, holistic management and optimization of the dynamic turnaround execution and the ability to streamline safe work processes. Within this document, turnaround is also intended to reference the entire span from preturnaround preparations to shutdown to execution to startup. It provides a high level overview for those who are recent engineering graduates as well as engineers whose duties have been expanded to include the management of turnaround or outage programs. Because turnaround management is the largest maintenance activity, plant turnaround is the focal point of this text. His team recognizes that shutdowns, turnarounds, and outages are not just engineering and maintenance projectsthey command capital and operating budgets while attracting the attention of key stakeholders and boards of directors. The same applies to plant inspection, maintenance and revamp. Managing your modification projects on time and within budget. Atc professional was designed specifically for the unique demands of process industry oil refinery, petrochemical plant.
Accenture is helping companies address these challenges through digital turnaround, an endtoend solution that harnesses the power of digital technologies to improve safety and operational performance in plant turnarounds tars, shutdowns and outages. All are conceptually alike, but they vary in the scale of the maintenance work undertaken. We understand the importance of swift, successful plant turnarounds to the overall success of your operations, and we have a proven record of staying on schedule and on budget without compromising quality or safety. Inform specializes in software that uses intelligent process optimization logic to improve the productivity of your business.
On the other hand, a turnaround that goes well and stays within its budget and timeline will make a huge contribution to the plants efficiency and safetysetting the plant up for even bigger success in the future. Maxavera provides plugandplay integration between any erp, eam, cmms, or ehs. A project management approach helps readers understand the phases of development in preparation for a turnaround, with each relevant phase easily identified. Shutdown turnaround outage maintenance software manages.
In order to manage all of the work that is involved in a turnaround, the maintenance manager and plant manager typically assign the position of turnaround manager to a seasoned engineer or project manager. Promoting excellence in turnaround management since 1977. Many people use the terms outage, shutdown and turnaround interchangeably to mean the period of time during which major assets or an entire facility are taken offline to complete maintenance work thats difficult or impossible to perform while plant equipment is operational. Semcams midstream has an immediate opening for a manager, turnaround to oversee shutdown and turnaround projects for our operations.
Total turnaround management includes integrated software solution cleopatra enterprise as well as single solutions. Improving turnaround planning and execution emerson. The major challenges in this activity lie with completing the activities and restore the reliability and integrity of the facility within the defined premises of duration. Unlike other maintenance software, sto is a complete management solution for the entire project and asset lifecycle. Barriers and keys for the success of a plant shutdown. There is a world of resources out there, however, with tips, insights, and management strategies for getting the job done right. You can provide your stakeholders with accurate progress and costs every day, mpower is fully scalable and will deliver better project performance for.
All information entered into sto is controlled by its proven workflow and accompanied throughout by comprehensive revision history. Upkeep is the web based plant maintenance solution. Integrated software for your shutdown turnaround outage sto cleopatra enterprise for industries like oil and gas, chemical, refinery, petrochemical. Plant shutdown turnaround management monitoring kpi key.
Shutdown turnaround outage software for industry iamtech. The turnaround planner scheduler often leads the effort of developing the work scope. Recognising this, ineight has developed a portfolio of software solutions that assists companies in planning and executing effective and costefficient plant turnarounds and mitigating potential. The manger, turnaround will be responsible for the strategic planning, scheduling, scope management and execution of turnarounds at semcams sour gas processing plants and associated shutdown work for the. Applying pmbok to shutdowns, turnarounds and outages. Page 1 the digital turnaround software suite helps plant personnel to visualize and manage activities and risks associated with major plant. The major challenges in this activity lie with completing the activities and restore the reliability and integrity of the facility. Ci for turnaround management in an oil refinery 529 the panel was made up of ten participants an d included two academics, whose research studies are mainly focused on risk analysis and. Combined disciplines in one turnaround software system. Sto aids in the management of shutdowns, turnarounds, outages and tar events with a proven industry workflow, developed in conjunction with bp. A dedicated turnaround team is often responsible for estimating, budgeting, planning and scheduling the work to a level of detail that a baseline for control can be developed. Achieve industrial maintenance excellence with our easytouse planning and scheduling tool.
Plant shutdown, turnaround, and outage management erudite. Sto planner provides a webbased command center to unify and integrate your various systems to optimize your stos endtoend. Turnaround management for the oil, gas, and process industries. Practical shutdown and turnaround management for engineers and managers. The roser suite is a standardized software solution, specifically created for the preparation and execution of plant shutdowns.
Mar 26, 20 on the other hand, a turnaround that goes well and stays within its budget and timeline will make a huge contribution to the plants efficiency and safetysetting the plant up for even bigger success in the future. A total turnaround plan includes risk and resources analysis, cost control processes, procurement, qaqc and safety plans. We are experiencing the worst downturn since the great depression. Shell has announced the successful completion of a number of turnarounds in the past few months. We were in the netherlands to witness a refinery turnaround. Shutdown and turnaround management explores various types of shutdowns, presents recommendations for better management, and offers feasible solutions to help reduce overheads.
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